MyKosmos APS

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In the real world,big problems do not have short answers

BPM Perspective of Production Planning, Scheduling and Execution

We are already aware of the systematic Activity Assignment as the main feature of a BPM framework. But what about the Scheduling of these Activities? What about achieving optimal usage of Production Resources in such a Scheduling?

Here we present the BPM perspective of an Advanced Planning and Scheduling (APS) implementation of Mykosmos framework with obvious advantages:

  • Finite Capacity Planning & Scheduling
  • Unlimited number of resources, products and orders in the schedule
  • Dependent order pegging between works orders, purchase orders
  • Calendar Exceptions e.g. Breakdowns, planned maintenance and alternative shift patterns
  • Rescheduling of operations in case of order cancellations or late time orders
  • Rescheduling of operations by keeping specific operations
  • Resources assigned to Resource Groups (Work Centers)
  • Automatic Resource selection within Work Centers when scheduling
  • Resource Dependent Run Times within a Work Center
  • Forward, Backward & Bi-directional sequencing or Operations in Orders
  • Material consumption at order level Material requirement planning
  • Automatic or Manual Scheduling
  • Logging of Changeover time (and changeover quantity)
  • Sequence dependent setup times
  • Interactive Scheduling Calendar
  • Manual and Automatic updates of actual start/finish times of operations
  • Set upper limit for Operations Span
  • Operation Hold monitoring
  • Workforce Staffing on Workcenters and movement logging
  • Order monitoring for Promise Inquiry
  • Preferred Resource selection
  • Resource Calendars and Calendar Templates (public holidays)
  • Run Time calculated by Time per Item, Rate per Hour and Time per Batch
  • On line data input during plan execution

Data required for the above functionality:

  • Bill of Materials
  • Inventory Records
  • Providers/Materials Lead Times
  • Workcenters/Products Setups Types
  • Workcenters/Products Setups Labor Requirements
  • Workcenters/Products Setups Times
  • Workcenters/Products Production Labor Requirements
  • Workcenters/Products Production Rates
  • Workcenters Shift Patterns
  • Workforce Breaks
  • Workcenters Downtime
  • Workcenters Planned Maintenance
  • Materials Costs
  • Workcenters Usage Costs

Calculated figures are the following:

  • Semifinal Products Requirements
  • Raw Material Requierements
  • Purchase Orders for stock-out Materials Requirements
  • Products Standard Costs
  • Total Production Standard Cost
  • Machine Setup Orders
  • Machine Production Orders
  • Materials Moves
  • Production Orders Job Tracking
  • Setup Orders Job Tracking
  • Workforce allocation and Movement Log
  • Breakdown Duration and Causes Log
  • Quality Control Sheet Completion
  • Detailed Activity Based Costing
  • Products AB Costs
  • Total Production AB Cost

The APS module is one of the many available as parts of Mykosmos BPM framework. In order to prove the ease of in-company development and the flexibility it provides we offer:

“Development of a free APS demo solution tailored to your real production scheduling problem”

You need only to provide us with data which describe your production scheduling problem.

Ask now for a free APS tailored to your needs

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